Vertical Dual-Axis Compound Machine (internal model ZSK4132X2B) is manufactured by Quanzhou Yueli Automation Equipment Co., Ltd. It is suitable for the production and processing of small to medium-batch door fitting products. The machine tool features a smooth and elegant appearance, with simple and intuitive operation and convenient adjustment. Adopting PLC control, it boasts higher automation level and excellent reliability, which reduces the labor intensity of operators. It enables one operator to manage multiple machines and serves as an ideal high-efficiency and anti-pollution processing equipment.
The Vertical Dual-Axis Compound Machine is suitable for the production and processing of small to medium-batch door fitting products. The machine tool features a smooth and elegant appearance, with simple and intuitive operation and convenient adjustment. Adopting PLC control, it boasts higher automation level and excellent reliability, which reduces the labor intensity of operators. It enables one operator to manage multiple machines and serves as an ideal high-efficiency and anti-pollution processing equipment.
· Smooth and elegant appearance with simple and intuitive operation.
· Convenient adjustment and higher automation level with PLC control.
· Excellent reliability with reduced labor intensity.
· One operator can manage multiple machines.
The following technical parameters apply to the Vertical Dual-Axis Compound Machine.
|
No. |
Category |
Specification |
Remark |
|
1 |
X axis maximum travel |
320mm |
|
|
2 |
Y axis maximum travel |
120mm |
|
|
3 |
Z1/Z2 axis maximum travel |
110mm |
|
|
4 |
Z1/Z2 axis spindle spacing |
120mm |
|
|
5 |
X axis maximum moving speed |
30 m/min |
|
|
6 |
Spindle end to worktable surface |
320/480mm |
|
|
7 |
Lifting platform maximum movable distance |
160mm |
|
|
8 |
Spindle axis to bed guide rail surface |
210mm |
|
|
9 |
Number of spindle axes |
2 spindles |
|
|
10 |
Max drilling diameter |
32mm |
Copper parts |
|
11 |
Max tapping diameter |
M32 |
|
|
12 |
Spindle toolholder type |
NT30 |
Standard |
|
13 |
Spindle speed |
10-3000 r/min |
Adjustable speed |
|
14 |
Working steam source pressure |
5-6 kg/c㎡ |
|
|
15 |
Machine tool size |
1100×1230×1980mm |
Including sheet metal cover |
|
16 |
Machine weight |
900kg |
|
|
17 |
Power supply capability |
Total power 7KW |
|
|
18 |
CNC System |
Sunicon |
|
|
19 |
Chip removal system |
Inclined chip removal |
|
|
20 |
Ball Screw Linear Slide |
Domestic |
|
|
21 |
Servo motor |
Sunicon |
|
|
22 |
Spindle servo |
Zhima Technology |
|
|
23 |
AC contactor |
Schneider |
|
|
24 |
Relay |
Omron |
|
|
25 |
Pneumatic vise |
YUELI |
|
The Vertical Dual-Axis Compound Machine has the following structural and performance features.
· Processing, drilling, reaming and tapping of a large number of parts can be completed in one go with high efficiency.
· The body structure is compact and has good rigidity.
· The main shaft is made of high-quality alloy steel, hardened and heat-treated, precision ground, and has high wear resistance.
· The sliding surface is ultrasonically quenched and has a lubrication device to ensure the service life of the sliding surface.
· The workbench moves left and right with a starting device and a buffer positioning device, which has small vibration and fast movement.
· The handle adopts pull rod type, which is not easy to fall off and has high safety.
The design of the Vertical Dual-Axis Compound Machine adopts the structural characteristics of milling machine and supporting starting device, with the advantages of high processing efficiency, stable precision and simple operation procedure.
· Belt replacement and tensioning structure, easy to change the speed and tension the belt.
· The main shaft is driven by a 4KW/4P motor through a synchronous belt, with high transmission efficiency and low noise.
· The left and right spindle automatic recovery mechanism can always keep the spindle in a state ready for processing, saving time and improving work efficiency.
· The lifting handle can be easily turned to realize the lifting of the lifting platform.
· The workbench is equipped with buffer positioning to ensure reliable positioning and stable accuracy.
· The middle carriage and lifting platform are designed with locking mechanisms to ensure the stable positioning of the workpiece, which is conducive to ensuring the processing accuracy.
· Pneumatic device is used to realize automatic control, good reliability, and ensure high efficiency and high precision of processing.
The Vertical Dual-Axis Compound Machine uses a positive displacement automatic lubrication system. The following lubrication schedule applies.
|
No. |
Component |
Lubricating Oil |
Lubrication Cycle |
|
1 |
Motor bearings |
ZL-2 lithium-based lubricant |
Motor lubrication regulations |
|
2 |
Motor mount |
ZL-2 lithium-based lubricant |
1 time/month |
|
3 |
Spline shaft |
ZL-2 lithium-based lubricant |
1 time/week |
|
4 |
Spindle sleeve |
30# mechanical oil |
2 times/shift |
|
5 |
Bearings |
ZL-2 lithium-based lubricant |
1 time/year |
|
6 |
Guide surface |
30# mechanical oil |
2 times/shift |
|
7 |
Horizontal feed and lifting mechanism |
ZL-2 lithium-based lubricant |
1 time/week |
The Vertical Dual-Axis Compound Machine uses the following electrical system configuration.
· CNC System: Sunicon.
· Servo motor: Sunicon.
· Spindle servo: Zhima Technology.
· AC contactor: Schneider.
· Relay: Omron.
· Pneumatic vise: YUELI.
The Vertical Dual-Axis Compound Machine complies with GB 15760-2004 general technical requirements for safety protection of metal cutting machine tools and is equipped with necessary safety devices and warning signs.
· X-axis utilizes a fully enclosed stainless steel sheet metal shield to effectively block cutting fluids and chips.
· Z-axis utilizes sheet metal protection and a telescopic cover to effectively extend service life.
· X and Z axes are equipped with hard and soft limits to prevent malfunctions caused by operational errors, programming errors, drive failures, etc.
· Electrical design complies with GB5226.1 electrical standard with overcurrent and short circuit protection.
· Electrical cabinet adopts a fully enclosed design with axial flow fans for heat dissipation.
· NC system has a built-in battery; if the system loses power, stored machining programs will not be lost.
· Alarm function and emergency stop button to prevent damage caused by various sudden faults.
The Vertical Dual-Axis Compound Machine comes with the following accessories and documents.
|
No. |
Name |
Specification |
Qty |
|
1 |
Toolbox |
|
1 |
|
2 |
Operating Instructions |
|
1 |
|
3 |
Driver manual |
|
1 |
Tools included:
· Double-ended wrench 17-19, 12-14, 8-10, 22-24 (1 each)
· Proximity Switch (2 pieces)
· Collet Φ20 (2 pieces)
· Hexagon wrench 1.5-10 (1 set)
The machine uses the Sunicon CNC system.
The spindle taper is NT30. Maximum drilling diameter is 32mm for copper parts, and maximum tapping diameter is M32.
X axis travel is 320mm, Y axis travel is 120mm, and Z1/Z2 axis travel is 110mm.
Spindle speed ranges from 10 to 3000 r/min with adjustable speed. Machine weight is 900kg.
Total power supply capacity is 7KW.
Quanzhou Yueli Automation Equipment Co., Ltd. – Nan'an, Fujian, China – Founded 2013