2025-11-17
Automatic drilling and tapping machines can complete drilling and tapping operations in a single continuous cycle. These integrated CNC systems eliminate the need for manual tool changes and maintain a positioning repeatability of ±0.01mm, even in a three-shift production mode.
| Material Type | Optimal Drill Bit Coating | Max Depth per Cycle | Surface Finish (Ra) |
|---|---|---|---|
| Carbon Steel (1020) | TiAlN-coated HSS | 35mm | 1.6-3.2μm |
| Stainless (304) | Carbide w/Cobalt base | 25mm | 0.8-1.6μm |
| Aluminum 6061 | Diamond-like Carbon (DLC) | 50mm | 0.4-0.8μm |
| Titanium Alloy | PVD AlCrN | 18mm | 1.0-2.0μm |
Single Cycle Machining: The integrated spindle motor employs a programmable clutch system, enabling switching between drilling and tapping modes within 0.3 seconds.
CNC Synchronization: The Fanuc/Mitsubishi control system coordinates feed speed (50-800 mm/min) and torque limiting (5-200 Nm).
Fault Prevention: Automatic reverse rotation of broken taps and tool wear compensation sensors.
Workpiece Clamping: Pneumatic vacuum clamping with a repeatability of 0.01°, suitable for batch processing.
Q: What maintenance plan is needed to ensure the continuous and stable operation of the automatic drilling tapping machine?
A: Please follow these machine tool maintenance procedures: Daily: Remove metal shavings from the guide rails and check the oil level in the lubrication tank; Weekly: Measure spindle runout with a dial indicator (accuracy ≤ 0.002mm) and test coolant concentration with a refractometer; Monthly: Relubricate the ball screw with grease and check the alignment of the servo motor encoder; Replace the motor carbon brushes every 500 hours and check the spindle belt tension.
Q: How do these machines prevent tap breakage when machining carbide threads?
A: We employ three safety measures verified in our die workshop:
Real-time torque control: Automatically reverses the rotation direction if resistance exceeds the tool's safe load curve.
Collision stop: An infrared sensor triggers an emergency stop within 0.15 seconds after a vibration peak occurs.
Pulse cooling: Cutting fluid is delivered to the cutting area at a pressure of 10 bar, which is crucial for machining stainless steel and titanium alloys.
Q: Can these devices be connected to our existing production monitoring system?
A: Factory floor integration supports the following methods:
Communication: Via Ethernet using the MTConnect protocol
Shop floor software: Direct connection to Siemens MindSphere or Rockwell FactoryTalk
Output data: Real-time part/tool counts and spindle load charts
Hardware interface: Standard RJ45 connector and MSR card reader for job tracking
Modern automatic drilling tapping machines can improve thread quality by 40-70%, while saving approximately 3.2 operators per 1000 parts, thus reducing labor costs.